Spoilage Meaning
Types of Spoilage
Some of the types are as follows:
#1 – Normal
This is the expected Spoilage due to the natural production process or and therefore, it is not recorded in the profit and loss statement. Instead, it is accounted for by increasing the cost of production. For example, if a company orders 100 liters of petrol for $1000 but can take out only 99.5 liters of petrol from its container, it will assume that the cost of oil is $1000 for 99.5 liters instead of 100 liters. Therefore normal loss increases the per-unit cost of production. It may also be the case that normal loss occurs after production but before the sale; this kind of loss is also adjusted in the same manner as the cost of goods soldCost Of Goods SoldThe Cost of Goods Sold (COGS) is the cumulative total of direct costs incurred for the goods or services sold, including direct expenses like raw material, direct labour cost and other direct costs. However, it excludes all the indirect expenses incurred by the company. read more.
The formula for calculation of the percentage of normal Spoilage is as follows:
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Most of the time, there is a predetermined range within which this percentage should lie based on experience or industry best practices.
#2 – Abnormal
Some examples are the loss of raw material or finished goods inventoryFinished Goods InventoryFinished goods inventory refers to the final products acquired from the manufacturing process or through merchandise. It is the end product of the company, which is ready to be sold in the market. read more due to unexpected reasons such as theft, fire, or in transit. It can be avoided and occurs only due to the lack of precautions. Therefore, this type is not adjusted in the cost of goods sold, but it takes into account the profit and loss statement. Thus, the abnormal loss doesn’t increase the per-unit cost of goods sold. There is no formula for its calculations, as it is not fixed or expected.
Example
- When chairs are produced from wood, the wood shavings are released; similarly, when the oil is transferred from barrels to smaller vessels, the oil remains stuck to the barrel walls. These types of Spoilage are expected, and therefore these are termed normal in accounting theory.However, suppose a certain inventory is supposed to be stored at a certain temperature, but this temperature level is not maintained due to power failure. It is an example of abnormal Spoilage, which was not predetermined or expected.
Why Do We Pay Attention to Spoilage?
Normal Spoilage needs to be paid attention to keep track of the percentage of the same. There is nothing to worry about if this is a stable percentage and equivalent to the competitor’s or prevalent in the industry. Still, suppose a particular firm has a very high percentage. In that case, it is an indication for the company to revisit the production process or the points after production where it is occurring. It is done to pinpoint the cause of the same and assess how it can be improved. Any improvement will reduce the cost of production and increase the profit marginProfit MarginProfit Margin is a metric that the management, financial analysts, & investors use to measure the profitability of a business relative to its sales. It is determined as the ratio of Generated Profit Amount to the Generated Revenue Amount. read more.Abnormal Spoilage is always a matter of concern. It is an avoidable loss, and therefore, it attracts a lot of flack from the higher-ups in the company. If the plant is not taking enough safety measures against fire or theft, then it is on the plant supervisor because such mistakes cost a lot to the company, which can be prevented.
Spoilage is the unusable material produced as a part of the manufacturing process. At the same time, the by-product is the usable material that is released from the manufacturing of another product. For example, in sugar production, several by-products are produced, such as molasses, beet pulp, and bagasse. These products are sold for a higher value than scrap as these are demanded in the consumer market.Abnormal Spoilage is minimized, and its occurrence is not wanted. However, the production of by-products is wanted to the degree that it doesn’t affect revenues from the main product. The amount of by-products depends on how much raw material is used in the manufacturing process. The main product generally sells for a higher price. Therefore, the by-product level should not exceed the point where the main product produces lower than the available input-output ratio of raw material and the finished product.
Conclusion
Spoilage is the wastage occurring due to the production process, and in the normal course, because not entire raw material can be utilized, some become scrap. It is unavoidable and is expected and therefore known as normal Spoilage. However, it can sometimes occur unknowingly and can be recognized only after production due to spoiled inputs.
Normal Spoilage is accounted for by increasing the per-unit costUnit CostUnit cost is the total cost (fixed and variable) incurred to produce, store and sell one unit of a product or service. It is calculated by adding fixed and variable expense and dividing it by the total number of units produced.read more of goods sold, while abnormal storage is accounted for in the income statement’s profit and loss.
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